Optional features such as programmable tilt and rotate, fiducial recognition, needle calibration, programmable atomization and laser-height mapping are available to maximize system efficiency and meet any production requirement. The system can also be tied to an integrated manufacturing system by means of SMEMA transfer standards. The PrecisionCoat V has spray booth door and exhaust interlocks for safety.
Conformal Coating Applications: The PrecisionCoat V offers numerous spray and dispense valves that apply a wide range of conformal coating materials such as photoresists, silicones, acrylics, urethanes and adhesives. With a combination of spray and dispense valves, along with 3-5 axes of movement, boards can be selectively coated without the need for time-consuming masking and de-masking.
Dispense Applications: Multi-valve technologies on the PrecisionCoat V enable the application of dots, lines, fills and glob-tops, all with a single system. The following valves are available, and often interchangeable, on SCS PrecisionCoat systems: two-part mixing dispense, dot dispense, jetting technology, radial material application, one and two-part metered, flow coat, and low- to medium-speed solder paste dispense. For maximum flexibility, atomizing and non-atomizing spray valves can also be integrated into a dispensing platform.
Potting Applications: The PrecisionCoat V potting platform dispenses silicones, epoxies, urethanes, etc. to seal, stabilize and/or protect applications from shock, vibration, moisture or corrosion. An automated potting process allows industrial electronics, lighting, military and avionics manufacturers to precisely control the volume of material dispensed, increasing efficiency and decreasing waste. The PrecisionCoat V can be configured with one head or multiple heads and can dispense one or two-part materials.
From printed circuit boards to custom semiconductor assemblies and MEMS, a wide range of industries have found value in the SCS PrecisionCoat and the automated coating and dispensing technologies it offers. Further adding value to a production line, SCS PrecisionCoat V systems mate seamlessly with SCS Cure Systems for inline UV and thermal curing.
Key Features and Benefits
- Ease of programming
- High accuracy and repeatability
- Profile sharing between multiple coating systems
- Multi-valve technology
- Multiple dispensing and mixing solutions
- Variety of pumping systems available
- SMEMA transfer protocols
- Safety interlocks
Optional Features
- 5 axes programmable tilt and rotate
- Automatic Tool Changer
- Vision system
- Coating flow meter
- Needle calibration system
- Programmable atomization pressure
- Programmable coating pot pressure
- Programmable syringe pressure
- Material temperature control system
- Laser height mapping
- Valve on/off during continuous motion
Specifications
Minimum substrate size | 2 x 2 in / 5.08 x 5.08 cm |
Maximum substrate size | 20 x 20 in / 50.8 x 50.8 cm |
Maximum substrate height | 5 in / 12.7 cm above and below pass line |
Electrical | 120 VAC, 6A; 230 VAC, 3.5A |
Exhaust requirements | 150 CFM exhaust with 6 in / 15 cm duct |
Air supply | 10 CFM @ 80 psi dry air (some moisture-sensitive materials may require use of nitrogen instead of clean, dry air) |
System dimensions (W x D x H) |
39.0 x 49.5 x 67 in / 99.1 x 125.7 x 170.2 cm |
Weight, skidded | 820 lb / 372 kg |